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Dryers

Spray Dryers

Spray Dryers
Spray Dryers are widely used in many process industries for drying the materials. This is designed with a large cylindrical and vertical chamber into which the material is fed in the form of small droplets. In addition to this, the hot air is also fed to generate heat in the chamber for completing the evaporation of liquid.

Available as :

Fluidized Spray Dryers

Fluidized Spray Dryers
Fluidized Spray Dryers are extensively used in various industries for dry sticky products. The working of the system is simple, based on spray drying and fluid bed drying technologies. Ensure to achieve improved aroma retention, it is also suitable for drying hygroscopic, fats and sticky products that are difficult to handle.
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Cage Mill Flash Dryers

Cage Mill Flash Dryers
Cage Mill Flash Dryers are specifically designed for drying of relatively hard lumpy feeds. The excellent design, efficiency and automatic control make the operation of the dryer seamless and hassle free. The system is wisely designed by implementing advanced technology to ensure excellent fuel efficiency.
Operation:

Spin Flash Dryers

Spin Flash Dryers
Incorporated with latest technology, these Spin Flash Dryers are widely used for dry high-viscosity products, pastes and filter cakes. It is specially attached with an agitator that breaks the cake into pieces. Designed to achieve fast operation, this dryer is proved to be ideal in applications where very fine powder as output is required.
Operation:

Integrated Fluid Bed Dryers

Integrated Fluid Bed Dryers
Integrated Fluid Bed Dryers are specially developed for use in industries of toxic products, oxygen sensitive products, or flammable solvent wetted materials. The advanced technology of the dryer makes it capable of handling heat sensitive materials that are dried at temperatures lower than the boiling point due to reduced vapor pressure.
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Continuous Vibration Fluid Bed Dryers

Continuous Vibration Fluid Bed Dryers
Continuous Vibration Fluid Bed Dryers is specifically designed for direct or indirect heating depending on the properties of substance to be dried and other technical constraints. It is suitable for achieving heavy heat and mass transfer values by passing the drying air through a bed of the solid to be dried. Integrated with advanced technology, the dryers offer controlled and uniform drying in short lead time.
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Rotary Dryers

Rotary Dryers
Rotary Dryers are suitable for applications where moisture content in the feed is required to be minimized. It is constructed with a large sized rotating cylindrical tube with internal fin lining supported by steel frames or beams. Aligned on a slight slope, these are widely used in industries where the feed has high moisture content and relatively longer residence time.
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Air Pollution Control Equipment

Air Pollution Control Equipment
In order to keep impure air at bay, we bring forth for our industrial patrons this high quality Air Pollution Control Equipment.Holding specialization in providing number of air pollution control equipment of various capacities, dimensions and specifications, we ensure the equipment are made available at reasonable prices as well as are suitable for satisfying needs of any small, medium as well as large scale manufacturing units. These Air Pollution Control System are extensively used to protect from the blows of air pollution like integrated air pollution and industrial air pollution. While manufacturing these systems, our professionals make sure to follow industry laid norms and utilize premium quality material obtained from the authentic vendors of the market.

Table Top Spray Dryers

Table Top Spray Dryers
We also manufacture a wide range of Table-top Spray Dryers from pune that are used for mainly laboratories. Table Top Spray Dryers are available in various models with a varying capacity ranging from 0.5 l/hr to 3 liter/hour, these Spray Dryer from pune are widely appreciated for high performance. Table Top Spray Dryers is a compact model which comprises drying chamber, cyclone separator fabricated with hard glass. This compact cabinet comprises various mechanical and electrical components such as controlling / indicating instruments, pilot plant dryers, heaters, pilot dryers, air filter removing is in stainless steel & / or anti corrosive coated mild steel material of construction. Table Top Spray Dryers are clamps and fittings which allow easy, fast and assembly& dismantling of the glass components.

Industrial Spray Dryers

Industrial Spray Dryers
Spray dryers consists of a large cylindrical & usually vertical chamber. In to which material to be dried is fed in the form of small droplets. And hot air is fed to supply the heat necessary to complete evaporation of liquid.

Spray drying process is applicable to a wide range of products and industries.

Shachi handles the project ranging from laboratory size to large industrial spray dryer processing lines and plants.

Design Consideration of Industrial Spray Dryers :
Co-current type : Feed and hot air is from same side. Feed is from rotary atomiser and nozzle.

Counter current : Feed is from top side and hot air from bottom side. Feed is from from rotary atomiser and nozzle.

Co- counter type : Feed is from bottom side and hot air from top (Fountain) side. Feed atomisation is through pressure nozzle or two fluid nozzle.


Chamber Design
  • Tall Tower with high pressure nozzle
  • Rotary Disc Atomiser Type
  • Bustle Type Construction
  • Integrated fluid bed Chamber.
Atomization System
  • Pressure Nozzle
  • Rotary Disc Atomizer Type
  • Two fluid


Applications of Industrial Spray Dryers:

  • Tile ceramic
  • Herbal extract
  • Food Product
  • Dyes intermediates
  • Natural products
  • Tea


Shachi Specialize inIndustrial Spray Dryers:

Nauta Mixer / Conical Blender

Nauta Mixer / Conical Blender
Shachi Expertise in Nauta Mixer / Conical Blender :

Flash Dryers

Flash Dryers
We have gained expertise in manufacturing a wide range of flash dryers that are extensively used for drying powders and granules, crystalline material. Wet material is diffused in to the stream of hot air or gas fetched through a drying duct. There are cyclones or bag filters for product separation and with the help of flash dryers, feed materials such as powders, gels, slurries, granules and flakes can be easily processed.

Back mixing of the wet feed with a portion of dry product for pastes, or sticky materials for producing a suitable conditioned material is required. Our flash dryers are used in industries such as food, mineral, polymer and chemical.

Benefits of Flash Dryers:

Rising Film Evaporators

Rising Film Evaporators
• Useful for moderately heat sensitive product
• Compact and simple design
• Most suitable for corrosive liquids

In rising film feed, solution forms a rising film in the tubes. These are unsuited to salting or severely scaling liquids. These evaporators are compact, simple in construction. They are suitable for corrosive liquids.

Nauta Mixer / Conical Blender

Nauta Mixer / Conical Blender
Evaporators are thermal concentrators. Our industrial evaporators are for concentrating dilute liquids, for increasing solids content & for reducing volume by evaporating water.

Evaporators are based on steam economy i.e. kg of solvent evaporated per kg of steam used. Reusing evaporated solvent as heating medium, higher steam economies are achieved. This method of increasing utilization of steam is used in multi-effect evaporator. In multi-effect evaporator vapour from the first effect is passed over to the next effect in which boiling takes place at lower temperature & pressure.

Thermo-compression evaporator is another alternative to increase steam economy. Vapor of solvent evaporated is compressed & is used as heating medium in the same evaporator.

Detergent Plants

Detergent Plants
Detergents are used for many purposes, and there are wide range of substrates e. G. Surface to be cleaned and of soils. We mainly focus on main substrate i. E. Textile fabrics.

In turnkey detergent plants, for manufacturing of detergents more than 40 & odd ingredients can be used. A detergent is a formulation comprising essential constituents viz. Surface active agents, builders, boosters, fillers and auxiliaries. Each of these basic materials has its advantages and disadvantages

Shachi engineering pvt. Ltd. Not only serve the detergent industry by providing spray dryers [nozzle/disc atomizers] but with the team of experts and experience technocrats, we help our clients by providing technical know-how for detergent formulations with backward integration for the important raw material manufacturing e. G. Sulphation and sulphonation by batch process. We provide technical know-how to our esteemed clients considering :-

• Availability of raw materials
• Ease of manufacturing
• Cost of raw materials
• Cost of manufacturing
• Suitability of finished products
• Market trend.

Hot Air Generator

Hot Air Generator
Hot Air Generators (HAG) supplied by Shachi is designed to suit the utilities available at clients end. The HAG selected depending on the product suitability and locally available fuel.

Short Tube Vertical Evaporators

Short Tube Vertical Evaporators
• Reclusively less expensive
• Facilitate easy de-scaling
• Can be widely used in sugar industry


Short tube evaporators are the oldest but still widely used. They are most widely used in Sugar Industry in evaporation of cane-sugar juice

They are relatively inexpensive & easy de-scaling. This type is seldom used as a crystallizing evaporator. By installing a propeller, propeller calendria type evaporator can be used for crystalline products. They suffer from mild scaling but can be cleaned mechanically.

We offer single effect or multi-effect evaporators according to product properties & /or clients requirement with or without thermal compression to lower temperatures & reduce residence time of product.

Thermic fluid and Steam Radiator

Thermic fluid and Steam Radiator
Backed ourselves with sound amenities and talented personnel, we have emerged as the leading firm offering superior quality of Cooling tower parts.Cooling tower parts are used to transform a substance in melt form to a rigid or solid state by cooling is called using the process of spray congealing.
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Reselling End Use Raw Material

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    Marthu Shanbhag

    (Managing Director)

    Shachi Engineering Private Limited

    Pirangut, Pune, Maharashtra, India

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